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New process 542 transmission shift boot
New process 542 transmission shift boot









  1. #NEW PROCESS 542 TRANSMISSION SHIFT BOOT INSTALL#
  2. #NEW PROCESS 542 TRANSMISSION SHIFT BOOT FULL SIZE#
  3. #NEW PROCESS 542 TRANSMISSION SHIFT BOOT FULL#

The input gear on the NP203 used many different spline counts depending on application:ġ0 spline female: Rare option in '74-'75 GM trucks, behind SM465Ģ3 spline female: Found behind all transmissions for fullsize '75-'79 Dodge trucksĢ7 spline female: Common behind TH350’s in '73-'79 GM trucksģ1 spline female: Rare in Ford trucks in the '70’sģ2 spline female: Came in '77-'79 Chevy K20 and K30 trucks, behind TH400ĭivorced 32 spline male: Rare in Ford trucks in the '70’s, possibly early Dodge as wellĮach application used a unique adapter as well, there is a different adapter for each transmission.

  • While it looks slightly similar to a 205, the gear box on the front and the longer tailhousing are the easiest giveaways.
  • It will list the model number, the manufacture date and the gear ratio. The model tag (if it still exists) will be found on the front of the chain case above the front output shaft. The shifter is a somewhat complicated box that actuates the 2 levers on a single shaft on the side of the range box section of the 203.Ĥ. The overall length is about 22-23" from the face of the case to the rear output yoke centerline.ģ. The front 2 sections are cast iron, the back 2 sections are typically aluminum.Ģ. The transfer case is made up of 4 sections bolted together, a range box (the gear reduction we use for the Doubler kit), the chain case which houses the chain drive to the front driveshaft output, the differential housing, and the output housing. The NP203 is identified by several features:ġ. In this configuration the 203 operates like more conventional transfer cases in that it's either in 2WD or 4WD and when in 4WD the power is evenly split from front to rear.

    #NEW PROCESS 542 TRANSMISSION SHIFT BOOT INSTALL#

    Shift positions are: High, Lo, High Lock, Low Lock and Neutral.Ī popular modification to the 203 was to install a "part time" kit to eliminate the differential and slightly increase fuel economy. This was made possible through use of a differential in the back of the 203 that let the front and rear driveshafts turn at different speeds as just as a diff in an axle lets each axle shaft turn at a different speed.įor off road use, the 203 had a "lock" position in which the differential was locked making the front and rear outputs spin at the same speed (like a normal part time transfer case).

    #NEW PROCESS 542 TRANSMISSION SHIFT BOOT FULL#

    The NP203 were originally a full time 4WD case, meaning all 4 tires receive power at all times.

    #NEW PROCESS 542 TRANSMISSION SHIFT BOOT FULL SIZE#

    The New Process 203 came in all full size '75-'79 Dodge trucks The New Process 203 was a rare option in '70's Ford trucks. The New Process 203 was a common option in '73-'79 GM trucks.











    New process 542 transmission shift boot